The lost wax process is the process by which a duplicate metal sculpture is cast from an original work. Intricate works can be achieved through this method. Over the course of more than a thousand years, Greek and Roman artists created hundreds of statue types whose influence on large-scale statuary from western Europe (and beyond) continues to the present day. During the third millennium B.C., ancient foundry workers recognized bronze had distinct advantages over pure copper for making statuary. Bronze is an alloy typically composed of 90 percent copper and 10 percent tin, and, because it has a lower melting point than pure copper, it will stay liquid longer when filling a mold. It also produces a better casting than pure copper and has superior tensile strength.
Concepts are developed and refined through sketching and perspective drawings.
The figure is made in clay and bases are carved out of varying materials.
A silicone and plaster mold is made of the clay sculpture.
A wax version of the completed sculpture comes out of the mold. The wax is cleaned and additional detail added.
The wax is dipped and coated in a ceramic shell. When hardened it’s put in a kiln and wax is melted out. Now there is a ceramic shell mold which is put into a sand pit and molten bronze is poured into the mold. After the bronze is cooled it’s cracked out of the shell. It’s chased (cleaned up) and parts are welded together.
The finished bronze is polished and then a patina is applied for coloration.
Many of Fisher's bronze sculptures have been crafted using this lost wax casting method.
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